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These designs are for reference only. There is no preferred contact
design. The important objective is to provide as many contact paths
as possible to achieve the best switch operation.
Carbon contacts
are normally round. Standard contacts available are 2, 2.5, 3, 3.5,
4, 5, 6, 7 and 8 mm diameter. Other shapes and sizes are available.
The size of
PCB electrode should be 1.25 times the size of the carbon contact
on the bottom of the key.
If contact resistance
of less than 50 ohms is required, a metal contact can be used instead
of a carbon contact. The metal contact is molded to the keypad the
same as the carbon contacts are. Contact resistance using the metal
contacts is typically less than 15 ohms. Metal contacts are not
frequently used in rubber keypads because of the high cost and long
lead times associated with metal contacts.
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